High Energy Disc Systems

High Energy Finishing Equipment (Disc Systems) from IndustrimaxNY are designed to deliver superior surface finishing results for a wide range of industrial applications.

Our advanced disc systems utilize high-speed rotation and precision engineering to achieve consistent, high-quality finishes on metal, plastic, and other materials.

With customizable abrasive media options and adjustable process parameters, our High Energy Finishing Equipment offers unparalleled versatility and efficiency.

IndustrimaxNY’s expert team is dedicated to helping you optimize your finishing processes and achieve the perfect surface finish for your products.

Introduction to High Energy Disc Systems

High energy disc systems are a subset of mass finishing solutions. Unlike traditional tumblers, disc finishers utilize centrifugal force created by rotating discs. These discs, usually made of materials such as rubber or plastic, rotate at high speeds, ensuring rapid deburring and polishing times. The process is often quicker than other methods, making these systems a go-to choice for many applications.

High-energy disc machines offer an efficient alternative to conventional vibratory machines, providing performance levels of up to 10 to 30 times higher than conventional vibratory equipment. High Energy Disc machine are ideal when short cycle times, high throughput, and batch integrity are required.

E-Series Machines

E Series machines are standalone units that can be used with external screens, or linked to existing vibratory screening units. One or multiple units can run in a finishing bank to meet production requirements of smaller or delicate parts, that may require some operator assistance to separate.

Series E/SM & E/SA High Energy Disc Systems

These series link the machining unit directly to the work piece separation device. This makes the system particularly user friendly. The processing media remain within the system after being separated from the work pieces. The combined working-separating unit swivels back, motor-driven, into the working position after the separating process and the processing medium thereby returns to the working container – ready for the next charge.

Series A2 High Energy Disc Systems

FKS A2 series high energy disc systems are designed for continuous processing of high volume parts. This automated finishing systems is always processing/deburring a batch of parts while the previous batch is being separated. Media is returned to the load hopper where new/raw parts and existing media will be automatically loading into the FKS A2 processing bowl. Part mixing from charge to charge can be nearly completely ruled out.

High Energy Finishing Equipment Applications and Industries

Our High Energy Finishing Equipment from IndustrimaxNY finds a wide range of applications across almost all industries.

Our advanced disc systems are ideal for getting optimal surface finishes on components and products in the aerospace, automotive, medical device, and manufacturing sectors.

Some of the key applications and industries that benefit from our High Energy Finishing Equipment include:

Aerospace: Deburring, polishing, and surface conditioning of aircraft components

Automotive: Surface finishing of engine parts, transmission components, and interior trim pieces

Medical Device: Polishing and surface enhancement of surgical instruments, implants, and medical equipment

Manufacturing: Deburring, edge radiusing, and surface refinement of machined parts and components

Whether you need to achieve a mirror-like finish, remove burrs and sharp edges, or enhance the overall surface quality of your products, IndustrimaxNY’s High Energy Finishing Equipment offers the precision, efficiency, and versatility you require.

Digital Integration and Advances in High Energy Disc Systems

In recent years, High Energy Disc Systems have undergone significant digital integration and technological advances.

These developments have revolutionized the surface finishing process, enabling more precise control, enhanced automation, and improved process monitoring.

Advanced sensors and digital controls allow operators to fine-tune process parameters in real-time, ensuring optimal results and minimizing variability.

Additionally, the integration of Internet of Things (IoT) technology and cloud-based data analytics enables remote monitoring, predictive maintenance, and data-driven optimization of High Energy Finishing Equipment, leading to increased efficiency, reduced downtime, and improved overall performance.

Let Us Help You Find the Right High Energy FInishing Equipment For Your Needs

At IndustrimaxNY, we understand that every surface finishing application is unique.

That’s why our expert team is dedicated to working closely with you to identify the ideal High Energy Finishing Equipment solution for your specific needs.

With our extensive knowledge and experience in the field, we’ll help you select the best disc system configuration, abrasive media, and process parameters so you can get exactly what you’re looking for.

Feel free to contact us to discover how we can optimize your cleaning processes with our state-of-the-art vibratory finishing equipment and technology.

For questions or to order call: (716) 288-7105